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What was the fatal flaw of the Mercedes Benz Sprinter?

What was the fatal flaw of the Mercedes Benz Sprinter?

This article is being written to warn potential buyers of this vehicle of the fatal flaw hidden in each of these vehicles. Prior to 2008, when the United States Government mandated diesel exhaust regulations, the Sprinter, manufactured by Mercedes Benz and sold as a Dodge was a real workhorse.

What should I do about my pre 2007 sprinter?

Pre 2007 turbochargers can have their actuators adjusted. Turbo Resonator: Common failure part on these vehicles. Can replace with a durable aluminum unit to fix the faulty factory part.

Why is the Turbo not working on my sprinter?

Turbo Actuator: We don’t offer this item separately, but often times the turbo isn’t working correctly because the electronic actuator is broken. Pre 2007 turbochargers can have their actuators adjusted. Turbo Resonator: Common failure part on these vehicles. Can replace with a durable aluminum unit to fix the faulty factory part.

What causes boost to fail on Sprinter van?

Turbocharger Actuator On the modern diesel engine used in the Sprinter van, boost pressure is controller using a vane-system. The control valve for the vane system is electronically controlled and can fail. The turbocharger is still healthy, only the control valve has failed.

What was the problem with my Dodge Sprinter?

I have two 2003 3500 Dodge Sprinters that I’ve had since new. Both have approxmatly 150K miles on them. The first one developed a loss of power around 125K and the problem was traced to leaking fuel injectors around the seal for the injector and caused replacement of head, all injectors and injector seals. The dealer replaced these items.

This article is being written to warn potential buyers of this vehicle of the fatal flaw hidden in each of these vehicles. Prior to 2008, when the United States Government mandated diesel exhaust regulations, the Sprinter, manufactured by Mercedes Benz and sold as a Dodge was a real workhorse.

What to do when your Dodge Sprinter spins?

If it spins easily and/or does not stop spinning very quickly, then the fan clutch is spent and a new fan clutch is needed. 4) restart the engine right away and let idle (or drive again) to let the engine oil cool down a little (and the turbo to cool off).

How much does it cost to fix a Mercedes Sprinter?

We have had numerous “repairs” performed at various dealerships at costs of $2000, only to have the engine light appear again within a few hundred miles. Then when taken to another dealership the “problem” is diagnosed as another sensor or valve and once again we have been charged up to $2000.

We have had numerous “repairs” performed at various dealerships at costs of $2000, only to have the engine light appear again within a few hundred miles. Then when taken to another dealership the “problem” is diagnosed as another sensor or valve and once again we have been charged up to $2000.

Pre 2007 turbochargers can have their actuators adjusted. Turbo Resonator: Common failure part on these vehicles. Can replace with a durable aluminum unit to fix the faulty factory part.

Turbocharger Actuator On the modern diesel engine used in the Sprinter van, boost pressure is controller using a vane-system. The control valve for the vane system is electronically controlled and can fail. The turbocharger is still healthy, only the control valve has failed.

How does four wheel drive work in a sprinter?

At various points you’ll see an off-the-ground wheel spin, then stop. That’s the brake system applying to just the spinning wheel, so the other wheel maintains traction. Also note that the van will back the power off (ASR) without the driver changing their foot position on the accelerator.

Which is louder a sprinter or 2WD?

The 4×4 Sprinter is louder on the road than its 2WD counterpart, whether you have the 4WD engaged or not. The transfer case and front differential seem to add noise. It’s OK to drive at highway speeds with 4WD engaged.

Can you manually shift the transmission on a sprinter?

That means it’s not always going to select the gear you want to use when you are driving on more challenging surfaces. You can manually shift the transmission by knocking the lever to the left or right while you are in Drive. We’ve found that the Sprinter needs relatively high revs to encourage it to clear some sections of trail.

When did the Mercedes Sprinter utility van come out?

Still in its first phase, the Mercedes utility van came across the pond in 2001. For a while, it was sold under the Dodge nameplate, but it was still manufactured by Mercedes-Benz.

What’s the price of a used Mercedes Sprinter?

According to AutoBlog, the Sprinter was sold under the Dodge brand name in the US until 2010. So if you find a Sprinter form one of these years, it will not have the Mercedes badging. However, Cars.com posts pricing as low as under $5,000.

Are there any records for Mercedes Benz Sprinters?

These records are available to Mercedes Benz if desired. This article is being written to warn potential buyers of this vehicle of the fatal flaw hidden in each of these vehicles.

Where is the fuel pressure solenoid on a sprinter?

The fuel pressure solenoid is attached to the rear of the fuel rail. The tip of the fuel pressure solenoid uses a knife edge, for metal to metal sealing. The knife edge actually deforms the metal in the fuel rail in order to seal the surfaces. The solenoid must be replaced if it is removed from the rail.

What’s the average mileage of a Mercedes Benz Sprinter?

These vehicles performed admirably, providing us with lifetime expected mileages of 500,000 and more. The cost for maintaining these vehicles while slightly higher than their American made counterparts made up for these differences with their reliability and long term service.

What should I do if my Dodge Sprinter engine is not working?

Obviously the engine fan should be turning as the engine is running. 3) then shut down van. Grab fan (remember engine should be OFF), and spin by hand. If it spins easily and/or does not stop spinning very quickly, then the fan clutch is spent and a new fan clutch is needed.

Can a Dodge Sprinter start in cold weather?

My Dodge Sprinter 2007 will not start in extreme cold weather (-30F). (14400km) Took it to the dealer they installed a circulation heater in the heater hose (1000W). Again the Sprinter would not start in minus 30F weather after the heater was installed.

What kind of pressure crank does sprinter have?

This van is dead, makes no smoke or fumes when cranking. According to two scanners (SDS MB factory tool, and Snap on Solus) I have 5000PSI pressure cranking. If I unplug the fuel pressure sensor and crank for about 20-30 seconds I can get it to hit on what sounds like one cylinder and make a little bit of fumes.

How much does it cost to change an oil on a Mercedes Sprinter?

In addition to the complexity of the system, you now must deal with each dealership and their pricing for parts and services. Sprinters are serviced by Mercedes Benz dealerships across the country. An oil change can cost as little as $170 at one dealership to as much as $400 by many others.

What makes up the exhaust system in a sprinter?

The exhaust system is comprised of a CDI (control unit) which monitors and actuates the sensors and valves in the exhaust system; a DEF pump. A DEF tank, a DEF temp sensor, a DEF level sensor and an SCR control unit with actuators and sensors.

What’s the problem with my Dodge Sprinter 3500?

My 2006 Dodge Sprinter 3500 / 2007 Winnebago View has suffered its 2nd turbo resonator failure with ~2,200 miles between the 1st and 2nd failures. The first failure was shortly after I bought the vehicle last summer. The resonator was replaced with the manufacturer’s part Rev AB. That part failed last Saturday on the Interstate.

When did the Turbo fail on my Dodge Sprinter?

My turbo resonator failed on July 26, 2008 (2006 Sprinter with 7300 miles) en route to ONT from NJ on a Sunday afternoon. Flemington NJ Dodge dealership was useless as was Chrysler 800#.

Where can I get a Dodge Sprinter with no boost?

Update: Had a 2nd event of sudden loss of power / no boost on the I20 just west of Atlanta on a weekend trip with my Sprinter 3500 (2006) Winnebago View (2007). Aborted trip and limped back on my own power to dealer in Canton, GA that has Service Department working on Saturdays.

What kind of car is the Dodge Sprinter?

My unit is a 2006 Navion with a 2005 Sprinter chassis and we are on the fourth resonator. Our first was done 6 weeks after purchase, the second one was 10 months later, the third one was 11 months later and the fourth one was this week (April 2009).

Where are the sensors in a Mercedes Benz Sprinter?

The exhaust system is comprised of a CDI (control unit) which monitors and actuates the sensors and valves in the exhaust system; a DEF pump. A DEF tank, a DEF temp sensor, a DEF level sensor and an SCR control unit with actuators and sensors. These items a located under the hood.

How much does it cost to replace a Dodge Sprinter engine?

THIS ENGINE COSTS $15,000 TO REPLACE AND THE GENEROUS OFFER OF $5750.00 FROM CUSTOMER SERVICE STILL WOULD LEAVE ME W/ A BILL FOR $9250.00 WHICH I DON’T HAVE .i BOUGHT THIS SPRINTER IN 2005 NEW BECAUSE I WANTED SOMETHING I COULD ALWAYS DEPEND ON.

The exhaust system is comprised of a CDI (control unit) which monitors and actuates the sensors and valves in the exhaust system; a DEF pump. A DEF tank, a DEF temp sensor, a DEF level sensor and an SCR control unit with actuators and sensors. These items a located under the hood.

These records are available to Mercedes Benz if desired. This article is being written to warn potential buyers of this vehicle of the fatal flaw hidden in each of these vehicles.

In addition to the complexity of the system, you now must deal with each dealership and their pricing for parts and services. Sprinters are serviced by Mercedes Benz dealerships across the country. An oil change can cost as little as $170 at one dealership to as much as $400 by many others.

Are there any problems with the Mercedes Sprinter?

There are a few problems with the sprinters. But the FIRST thing is the omertà about oil. It’s a very well kept secret that the DPF (filter) and EGR (valve) will clog if one digit of the oil grade is omitted.

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Ruth Doyle