How to fix the EGR valve on a Dodge Caravan?

Please try again later. On a 2006 Dodge Grand Caravan, did the easiest EGR fix ever. Because I suspected a stuck piston, as happened a year and a half ago, this time I didn’t even take the EGR off the van. Popped the cap, unstuck the valve, put the cap back on. Problem fixed. Loading…

How to fix a 2006 Dodge Grand Caravan?

On a 2006 Dodge Grand Caravan, did the easiest EGR fix ever. Because I suspected a stuck piston, as happened a year and a half ago, this time I didn’t even take the EGR off the van. Popped the cap, unstuck the valve, put the cap back on. Problem fixed. Loading…

What to do if your EGR valve is blocked?

When the EGR valve is blocked, error codes of P1404 and P1406 may display on the engine light area. Remove the plug and clean it using the valve cleaning kit to remove blockages.

How does an EGR valve work on a diesel engine?

When you slowly and efficiently come to a stop, the valve also closes and stops the flow of exhaust gases. The process continues so long as the engine is operating. Once you shut off the engine, the valve also closes and stays in that position. Diesel and gasoline-powered engines can use an array of EGR valve configurations.

When the EGR valve is blocked, error codes of P1404 and P1406 may display on the engine light area. Remove the plug and clean it using the valve cleaning kit to remove blockages.

Why is it important to clean the EGR valve?

It’s important to keep the EGR valve clean since the valve is responsible for pumping the engine’s exhaust through the manifold. This process is what cools down the air within your engine, preventing your vehicle from overheating. Cleaning the EGR valve is important to maintain your engine’s efficiency and only takes a few steps to do by yourself.

Where is the EGR valve located on a car?

It usually has a diameter of three inches and is located at the side of the engine but towards the upper part. On these past models, there is a vacuum hose that runs the EGR valve. The tube connects the upper part of the EGR to the carburetor. The valve’s metal disk contains a vacuum diaphragm, a plunger, and spring.

Where is the EGR located on a 2009 Dodge Avenger?

where is the EGR located on a 2009 dodge avenger 2.4L? The 2009 Dodge Avenger EGR valve is not shaped like the old EGR valve; it is a cylinder shape on this vehicle. It is located on the left side of the engine near the front. Where is the E.G.R. valve located on a 2011 Mazda MX5?

Where is the EGR valve on a GMC Envoy XL?

Answer: Looking at the engine from the front, the EGR valve is located towards the rear of the engine just to the right side of the center. Question: Where is EGR valve located on a 2003 GMC Envoy XL? Answer: The purpose of the EGR valve is to recirculating engine exhaust gas to the back to the engine cylinders.

What was the name of the valve on the Dodge Grand Caravan?

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When did the EGR go out on my minivan?

’08 T&C LX 3.3L/41TES. Don’t recall the exact mileage, our EGR went out at around 60K miles. The exhaust manifold crossover pipe nicely blocks one of the EGR bolts. Otherwise, it’s an easy replacement job to DIY. If you loosen off the crossover pipe bolts, you can get enough wiggle room to get to the EGR bolts.

Where is the EGR plug on a Dodge Ram?

At the top of the valve you will see a black electrical connector plug with a red tab. Push the red tab to the right to unlock it, and then squeeze the flexible tab on the connector plug while pulling it away from the valve. Now, remove the exhaust hose from the EGR valve. There are two bolts with 8mm heads.

What happens when an EGR valve fails on a Dodge Ram?

When electrical or mechanical EGR valve failures occur, problems such as poor acceleration and reduced fuel economy can result. The EGR valve is an electronic solenoid that moves a pintle, opening and closing a passageway for exhaust gas to flow through.

Can you clean an EGR valve without removing it?

If you cannot get direct access to the turbo an alternative would be to spray (less effective) into the air duct in the direction of the turbo but please remember to remove the MAF (mass airflow)/air intake sensor first as the cleaner may damage it. Please feel free to Comment, Like, Share and Subscribe. This video is for guide purposes only.

What is the Check Engine code on a Dodge Caravan?

This feature is not available right now. Please try again later. Come along with Eric O. at the SMA shop as he shows how to track down, diagnose and repair the infamous check engine light on this 2005 Dodge Grand Caravan that has a code P0404 “Exhaust Gas Recirculation Circuit Range/Performance” stored in it.

How often should I replace my EGR valve?

There is a known issue where these EGR Valves go bad and most of the time they’ll need to be replaced, although sometimes you can clean them out to preserve them. This should be done every couple years or so anyway as preventative maintenance, because the EGR Valve can get gunked up over the years.

What can I use to clean an EGR valve?

This is a home experiment and an unbiased use of JLM Diesel Air Intake & EGR Cleaner. Similar products are available. This product is designed to dissolve carbon deposits, gum and varnish build up. It should restore air flow to the engine thus improving power and acceleration while reducing exhaust smoke.

How does the EGR system work in a minivan?

The system allows a predetermined amount of hot exhaust gas to recirculate and dilute the incoming air/fuel mixture. The diluted air/fuel mixture reduces peak flame temperature during combustion. The electric EGR transducer contains an electrically operated solenoid and a back-pressure transducer.

What happens if the EGR valve is not working?

This provides the correct amount of exhaust gas recirculation for different operating conditions. This system does not allow EGR at idle. A failed or malfunctioning EGR system can cause engine spark knock, sags or hesitation, rough idle, engine stalling and increased emissions.

Why is there an EGR code on my Ford?

However, we often find EGR codes on Ford products caused by inexpensive plastic parts that falsely report position to the control module. Several technical service bulletins for a wide variety of different makes and models have documented different problems associated with the EGR valve system.

What should I do if my EGR light is not working?

The repair of this condition is removal of the EGR valve and inspection of the passageway to check for a blockage. Each model vehicle has different procedures for clearing the passageway due to many different configurations of the system. Some Fords have a removable tube.

Can a Dodge Caravan run at 1 3?

Dodge Caravan Questions – Running rough, hesitates, stumbles, runs great at 1/3 throttle. – CarGurus Running rough, hesitates, stumbles, runs great at 1/3 throttle.

What does it cost to have a Dodge Grand Caravan engine hesitate?

Dodge Grand Caravan Engine hesitates during acceleration Inspection at your home or office. Dodge Grand Caravan Engine hesitates during acceleration Inspection costs $85 on average. Following is a breakdown of the labor and parts estimates. Real customer reviews from Dodge owners like you. Good communication and excellent work.

What causes a Dodge Caravan to run rough?

Van was running great then while driving down the road it was as if someone flipped a switch. It started missing, hesitating and just running rough. It ran okay (not great) when the throttle was pressed about 1/3 the way down.

Is it possible to repair a bad EGR valve?

Newer EGR valves contain a lot of electric parts and can be really difficult to repair if you are not an expert. It can also be impossible to find parts to replace with inside the EGR. It’s most likely that you have to buy a new one. There are also cars with an electric EGR motor, but spring loaded valve.

Why does my check engine light come on when my EGR valve is stuck?

Whether the EGR valve is clogged, stuck open, or stuck closed, you’re going to get a check engine light. While the check engine light will usually point you straight to the EGR valve, it is possible that it might come on due to a symptom instead of a cause.

Is the EGR valve on a Dodge Caravan Dirty?

Your Dodge Caravan’s EGR valve (exhaust gas recirculation) will become dirty and clogged throughout the life of your vehicle. It’s important to keep the EGR valve clean since the valve is responsible for pumping the engine’s exhaust through the manifold.

How do you install a new EGR valve?

Install the new EGR valve. Thread the bolts through the EGR and gasket onto the mount with your hands first. Then use a socket wrench with a swivel extension to tighten the mounting bolts when you seat the EGR valve in the engine. When purchasing a new valve, see if it comes with a new gasket. You will have to purchase one if it doesn’t.

Where is the EGR valve on a Honda Accord?

The EGR is usually located on either the top or backside of the engine. Consult your owner’s manual if you need help finding it. Disconnect the vacuum line. Twist and pull each line until they slide off the EGR valve. Each line connects with a specific port. Label each one so that you can easily reconnect them. Disconnect the electrical cable.

What does it mean if your EGR valve is not working?

If the multimeter shows little or no voltage, then the EGR valve is most likely faulty. If the reading is between .6 and .9 Volts, then this means the EGR valve is working properly. Purchase the correct EGR valve for the make and model of your vehicle. Check with your owner’s manual to find the right one.

Where is the EGR valve on a Dodge Caravan?

Find the EGR valve, which is located on the engine intake manifold. Refer to your Dodge Caravan owner’s manual for exact location of the manifold. Use a socket wrench to loosen and remove the bolts that secure the valve in place. Remove the valve from the manifold. Spray carburetor cleaner inside the EGR valve and on the cover of the valve.

What does the computer do on a Dodge Grand Caravan?

The Dodge Grand Caravan PCM, or powertrain control module,is the computer that controls everything from the fuel mixture to the emissions regulation system.

How to replace a PCM ECU on 2003 Dodge Caravan?

Disconnect the negative cable from the battery. Remove the battery shield. Unscrew two PCM bolts from the top. 2003 Dodge Caravan PCM, fig.1. 4. Disconnect two PCM connectors. 5. Remove the headlamp retaining screws. 6. Remove the mounting bolt from the bottom of PCM. 2003 Dodge Caravan PCM removal, fig. 2. 7. Remove the PCM Module. NGC Controller.

Why does my Dodge Grand Caravan need to be reset?

Spotting any issues can just mean that it needs to be reset to confirm that none of the problems have lingered. Any Dodge Grand Caravan PCM will draw all of its sustenance directly from the car battery. Once the car battery has been disconnected the module is going to shut down.

The Dodge Grand Caravan PCM, or powertrain control module,is the computer that controls everything from the fuel mixture to the emissions regulation system.

How to replace the EGR valve on a Dodge minivan?

Cleaning and/or replacing the EGR Valve on your Chrysler, Dodge, and/or Plymouth Minivan. – YouTube If playback doesn’t begin shortly, try restarting your device.

What kind of engine does a Dodge Grand Caravan have?

It also appeared in the Dodge Dynasty LE, Dodge Grand Caravan, and Plymouth Grand Voyager. When launched, there was no need for an air pump, aspirator, or EGR (except in California, where EGR was needed). The 3.3 liter engine was fitted out for compressed natural gas when used in minivans, starting in 1994.

What causes a p0406 Dodge exhaust gas sensor to malfunction?

P0406 DODGE Possible Causes Faulty EGR volume control solenoid valve Carbon built up on EGR valve EGR volume control solenoid valve harness is open or shorted EGR volume control solenoid valve circuit poor electrical connection Faulty EGR temperature sensor and circuit What does this mean? First diagnose P0406 DODGE code

What is the EGR code on a Dodge Caravan?

Come along with Eric O. at the SMA shop as he shows how to track down, diagnose and repair the infamous check engine light on this 2005 Dodge Grand Caravan that has a code P0404 “Exhaust Gas Recirculation Circuit Range/Performance” stored in it. Sure you could slap an EGR valve on it but let’s be 100% certain!

What should the p0406 EGR sensor reading be?

There is a feedback sensor on most EGR valves that informs the computer of the actual EGR position. This sensor usually ranges between .4 and 5 volts If this EGR position sensor has an abnormally high reading for too long, this code may set. Symptoms of a P0406 DTC may include:

Where is the EGR sensor on a 2004 Dodge Ram 1500?

Hello, I have a 2004 Dodge Ram 1500 / 5.7 Hemi with a OBD-ll Code of : P0406 EGR Sensor “A” circuit “High” . I pulled the EGR valve and it was clean , but I can’t find this “Sensor A” . Nor can I find out any information about it . Does Anyone know where it is located? The only schematics I have ac…

How to fix the EGR valve on a Dodge Caravan?