How to change rear brake pads in Ford Fusion?

Set the ignition to OFF, then release the accelerator pedal and EPB switch. When replacing rear brake pads in maintenance mode, the brake caliper piston must be compressed into the caliper housing. The brake caliper piston does not have to be rotated while compressing the piston.

How does EPB work on a Ford Fusion?

The EPB system will fully apply and release the parking brake to guarantee sufficient air gap between the rear brake pads and brake disc. Whenever a technician is performing a repair on a power steering system component, the question is always whether or not there is a need to flush the entire system.

How do you retract Pistons in Ford Fusion?

Putting the system into service or maintenance mode to retract the pistons is performed using a series of steps while sitting in the driver’s seat. Set the ignition to ON. Press and hold the accelerator pedal and place the EPB switch to the RELEASE (downward) position.

How to deactivate service mode on Ford Fusion?

Carry out the following service mode deactivation procedure to activate the EPB system. Set the ignition to ON. Press and hold the accelerator pedal and place the EPB switch in the APPLY (upward) position. Continue to hold the accelerator pedal and the EPB switch. Set the ignition to OFF, then set the ignition to ON within 5 seconds.

Why did my 2016 Ford Fusion brakes fail?

The contact owns a 2016 Ford Fusion. The contact stated that while the son was driving approximately 20 mph and making a left turn the braking system failed while depressing the brake pedal causing the vehicle to crash into a brick wall. During the crash the driver sustained a fractured left hand and burns from the air bag deployment.

Is there a recall on 2016 Ford Fusion?

The failure mileage was 75,000. The contact owns a 2016 Ford Fusion. The contact received notification of NHTSA campaign number: 19V416000 (wheels), but the part needed for the repair was not available. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair.

What kind of brake fluid does a Ford Fusion use?

Brake fluid is hygroscopic, which means it readily absorbs moisture from the air. Thoroughly clean off the brake rotor, caliper bracket, brake caliper assembly and the lug nut studs with brake parts cleaner spray.

Is it safe to drive a Ford Fusion with soft brakes?

Brakes are soft and it not safe to drive had the pads change no difference this car is turning into a money pit. For needs to recall this problem before people gets killed Rear passenger brakes ground down to nothing – all other pads have at least 50% left. Driven in Iowa winters all of my life.

Where is the brake fluid cap on a Ford Fusion?

Move to the right rear area of the engine bay and twist off the brake fluid cap in the counterclockwise direction. Removing the reservoir cap will allow the brake fluid to more easily travel back through the lines when you turn back the pistons. Update – I mistakenly thought the new Fusion had screw-in type caliper pistons.

How to deactivate electronic parking brake on Ford Fusion?

To deactivate the electronic parking brake’s “Maintenance Mode”, follow these steps: 1. Switch the ignition to “On” but do not start the engine. 2. Press and hold the accelerator pedal and pull the EPB switch “Up” to the “Apply parking brake” position. Continue to hold down the gas pedal and pull up the EPB switch.

When to change the disc brake pads on a Ford Fusion?

This automotive maintenance tutorial was specifically written to assist owners of the second generation (2013, 2014, 2015, 2016 and perhaps also the revised 2017) Ford Fusion sedan in changing the rear disc brake pads.

How to change the rear disc brake pads?

Slightly loosen the five lug nuts on the rear wheel by turning them counterclockwise with the tire iron. Raise the rear of the vehicle and securely support it with the two jack stands. I prefer to work on one side of the car at a time to keep three wheels on the ground for extra safety.

What kind of brakes does a 2010 Ford Fusion have?

This video will show you how to service the rear brakes on a 2010 Ford Fusion with screw type caliper pistons (with a lot of rust!). This rear caliper design is also used on the Lincoln MKZ, Zephyr, Mazda 6 and Mercury Milan. These pistons extend outward in a counter-clockwise direction to apply pressure on to the brake pad while braking.

Is there a problem with the Ford Fusion parking brake?

Ok we have a big issue with a 2013 Ford Fusion that none of us can figure out. This model has the electronic parking brake. There is a switch inside the car that is supposed to engage and disengage the parking brake. The problem is that the parking brake will engage but not disengage.

Where is the booster push rod on a Fusion SEL?

4. NOTE: On hybrid vehicles, the brake booster push rod has an elongated slot that attaches to the brake pedal with a clevis pin. The elongated slot allows for a small amount of pedal travel (free play) to occur without the brake pedal applying pressure on the booster push rod.

When did the Ford Fusion brake system come out?

Introduced in the 2006 model year, the Ford Fusion rapidly became one of Ford’s top-selling cars. With styling cues taken from many European sedans, the Fusion brings with it design elements never before seen in a Ford car. The Fusion also borrows heavily on European design and technology in the brake system.

How do you change the rotors on a Ford Fusion?

Slip the rotors off and either machine them or replace them. If the rotors are too thin to machine, they will have to be replaced. Check the minimum thickness number, stamped on the rotor hat, against the rotor’s actual thickness. If the actual thickness is less than 2mm greater than the minimum number, you need new rotors.

How do you change rear disc brake pads?

If this is the car’s first rear brake job and the rotors appear to be in excellent condition, you should be able to just change the pads with great results. To remove the existing rotors and install new ones, remove the two bolts on the rear of the caliper bracket that attach it to the steering knuckle.

How do you pressurize a Ford Fusion brake system?

You are supposed to pressurize the brake system to open up the valves in the HCU to get all of the air out. Without a pressure system it can take 4-5 large bottles of brake fluid to get the air out of the system and get the proper pedal response (I have had to do it multiple times, and in the shop it still took several hours).

How to put 2013-18 Ford Fusion in service mode?

How to put 2013-18 Ford Fusion with EBS rear calipers in service mode. For DIY rear brake jobs – YouTube How to put 2013-18 Ford Fusion with EBS rear calipers in service mode. For DIY rear brake jobs

How to change rear brake pads in Ford Fusion?