How do you change the fuel pump on a Chevy Silverado?

Relieve the pressure within the fuel system. Open the gas cap on the side, remove the fuel pump relay from within the fuse box, then start the engine and let it run until it stalls. Disconnect the negative battery cable afterwards, then siphon the fuel out of the tank into a gas container.

Where is the fuel pump on a 1996 Chevy truck?

The fuel pump on a 1996 Chevrolet truck is mounted at the top of the fuel tank, wired and routed from several connectors at its front. The fuel pump can wear out and require replacement, but removal of the fuel tank is required. The procedure is not complex, but proper preparation can reduce the time and effort necessary.

How to remove a fuel pump from a truck?

Basic instructions on how to tip your bed and remove your fuel pump and sender assembly, replacement of the fuel pump from the sender unit and putting it back into the tank with gasket o-ring and lock ring. I also show video of the bolt hole locations on my short bed frame. Loading…

How do you replace a fuel pump relay?

Reconnect the power plugs to the top of the fuel pump with the quick connect wiring harnesses. Reconnect the fuel lines and lastly, reconnect the filler neck and tighten down the hose clamp and the vapor hose. Keep the truck in the air while you replace the fuel pump relay and start your truck.

When to replace the fuel pump on a Chevy Silverado?

If your Chevrolet Silverado isn’t performing the way it once did, or if you feel like you’re stepping on the gas pedal and not much is happening, it may be time to replace the fuel pump. This article applies to the Chevrolet Silverado (1999-2006).

How do you Drop the fuel tank on a Chevy Silverado?

This article will walk you through the second method of dropping the fuel tank. Open the hood. Pull the fuel pump relay from the fuse box. Start the vehicle and let it run until it shuts down. Figure 1. Pull the fuel pump relay and start the engine in order to relieve gas pressure in the line and the pump.

How do you remove a fuel pump from a car?

Unplug the electrical connectors to the fuel pump module, disconnect the filler hose from the tank by loosening its clamps and remove the tank. Disconnect the EVAP and fuel lines from the pump module on top of the tank.

How long does it take to replace a fuel pump?

A novice with limited to no mechanical abilities can swap out a fuel pump in just a couple of hours at home. A professional is going to cost a good deal of money to do this job. Doing it yourself will keep your costs at a minimum, save you a large bundle of cash from giving it to a pro and you’ll have quite an accomplishment to brag about.

When did the fuel pump quit on my Chevy Silverado?

I recently purchased a 1999 Chevy Silverado and the fuel pump quit within a week. Going the the internet I find it is a very common problem. One man said he went though 3 pumps in 30,000 miles.

How big is the fuel pump hole on a Chevy Silverado?

So after careful measuring I cut a square 7″ wide by 12″ long out of the bed with my 4 1/2″ die grinder. 6″ back from the front of the bed and 14″ in from the side. I riveted strips of sheet metal to the sides of this piece and it sets right back in its original hole with sheet metal screws to hold in in place.

How much does it cost to replace a fuel pump?

Auto Zone gets $250 for a fuel pump, I got mine on line for $100 from Discount Auto Parts.com No shipping fees, just wait 3 to 7 days. This solution should work on any truck with a similar tank/pump combination. Good show as long as one doesn’t mind the patch. FWIW I did this on an old beater. Who cares about a patch?

What’s the best way to replace a fuel pump?

Reconnect the fuel lines, wiring connections, and vent tubes, and reinstall the fuel tank. Reconnect the fuel filler tube. Reconnect the negative battery cable. Fill the tank with gas and go for a drive to verify that you’ve properly replaced the fuel pump and that everything is in proper working order.

How can I check if my fuel pump is working?

Before you check your fuel pump, find the fuse that corresponds to the pump and pull it out to see if it is broken or burned. If it looks fine, check the voltage at the pump itself to make sure the charge that’s leaving the fuse gets to the pump. If this looks alright, then perform a fuel pressure test.

How do you remove a fuel tank from a car?

Support the tank by raising a transmission jack underneath it, then unbolt and remove the straps and lower the tank. Unplug the electrical connectors to the fuel pump module, disconnect the filler hose from the tank by loosening its clamps and remove the tank. Disconnect the EVAP and fuel lines from the pump module on top of the tank.

How can I tell if my fuel pump is failing?

Check the fuel pump fuse. Often, it’s not the pump itself that fails to function, but the power that supplies it. Check in your owner’s manual for the location of the fuse box, then find the fuse that corresponds to the fuel pump. Pull it out and inspect it for signs of failure.

What to do if your fuel pump fuse is blown?

Check in your owner’s manual for the location of the fuse box, then find the fuse that corresponds to the fuel pump. Pull it out and inspect it for signs of failure. If the fuse is blown, it will be broken or burned.

How to replace the fuel pump for a 2003 Chevy Silverado 1500?

How Do I Replace the Fuel Pump for a 2003 Chevrolet Silverado 1500? Removing and replacing a fuel pump in a 2003 Silverado 1500 truck means replacing the entire pump/sending unit module that is mounted within the fuel tank. This pump can wear out if you constantly drive your truck with the fuel level low.

How do I replace the fuel pump module?

Press and release the locking tab on the fuel pump module’s flange ring using a needle-nose pointer while grasping the ring with a large pair of locking pliers. Turn the ring counterclockwise using the pliers to loosen it.

Can a bad fuel pump cause a Chevy Silverado to not start?

A bad fuel pump in your Chevy Silverado will lead to poor gas mileage, and eventually cause the truck to not start at all, so the pump needs to be replaced immediately. Like many pick-up trucks, the Silverado’s fuel pump is within a module stored inside the fuel tank.

What kind of fuel pump does a Chevy truck use?

Fits perfectly for any 1988 to 1998 fuel pump in a Chevy truck. Fuel pump is great and I haven’t had any problems with it. Also the warranty is good to have, always. Pages with related products. See and discover other items: 94 silverado, 95 gmc sierra, 1989 gmc sierra, pump fuel, parts for chevy 1989, 1992 gmc parts

Where is the fuel pump located in a car?

Have someone turn the ignition on while you listen for the fuel pump (located in the fuel tank) to activate. A whirring sound can be heard for approximately two seconds when the fuel pump is working properly. If there is no sound, turn the ignition off and remove the cover from the underhood fuse/relay center.

Where is the fuel pump on a 2005 Chevy Silverado?

This video outlines replacement of the fuel pump module on a 2005 Chevy Silverado Pickup in under 1 hours time. The fuel pump module is located in the fuel tank and this process involves lowering the fuel tank and replacing the pump assembly.

Where can I buy a fuel pump kit?

Images depict actual item and necessary components *** This Complete Fuel Pump Kit contains the Module, Sending Unit and all necessary components – all built according to the highest standards of quality and precise specifications. These items are shipped from and sold by different sellers.