What is the problem with my Dodge Sprinter?

Check for all loose connections to air box, turbo, both ends of intercooler, and especially the turbo resonator (do not over-tighten). Double check for holes in the intercooler as well. Double and triple check the TURBO RESONATOR, it is probably split due to manufacturing problems, vibrations, and/or stresses like turbo pressure…

Do you need an engine oil change kit for a sprinter?

This is an engine oil service kit for your Mercedes-Benz Sprinter with an OM642 V6. Regular engine oil and filter changes are a must for a long life for your Mercedes-Benz engine, and ECS Tuning has made it easy for you to keep you engine oil and filter changed with this oil service kit.

What kind of engine does OM642 sprinter have?

This Part Fits the Following Vehicles Make Engine Year Chasis Mercedes Benz 3.0L V6 642.899 2019 907 Mercedes Benz 3.0L V6 642.899 2020 907 Mercedes Benz V6 3.0L 2015 906 Mercedes Benz V6 3.0L 2016 906

Is there a warranty on a Dodge Sprinter?

The aluminum turbo resonator eliminator is not only approved for installation, it is being recommended by Dodge Sprinter service reps all across the Country. Further, the Magnuson warranty act would specifically MAKE them honor your warranty, since this part does not change the operation, or function of any system on the vehicle.

What kind of engine does the Mercedes Sprinter have?

For the 2014 model year the Sprinter receives a more stylish and upright grille with Mercedes’ signature 3 slat design. The 2.1L engine (in Europe also the 3.0 L) will be mated to a new 7 speed automatic transmission. Get notified for new files? We’ll send you a quick email when a new Mercedes Sprinter document is added.

Why is the Turbo not working on my sprinter?

Turbo Actuator: We don’t offer this item separately, but often times the turbo isn’t working correctly because the electronic actuator is broken. Pre 2007 turbochargers can have their actuators adjusted. Turbo Resonator: Common failure part on these vehicles. Can replace with a durable aluminum unit to fix the faulty factory part.

What is the Turbo resonator on a Dodge Sprinter?

Turbo Resonator is the black plastic box on the front of the turbo into which the boosted air goes prior to going into the intercooler input hose. recommended to replace with the part from Riordan = no more failure (aluminum part)… I have a Winnebago View built on the Sprinter Chassis. I had the same problem.

Is there a turbo actuator for a Dodge Sprinter?

Works perfectly, huge cost savings. No reason to spend $4000 at the dealer for a complete turbo unit when the only problem is the actuator. No fit on my 2005 sprinter .. 2.7.

Where can I get a Dodge Sprinter with no boost?

Update: Had a 2nd event of sudden loss of power / no boost on the I20 just west of Atlanta on a weekend trip with my Sprinter 3500 (2006) Winnebago View (2007). Aborted trip and limped back on my own power to dealer in Canton, GA that has Service Department working on Saturdays.

What causes a turbo to split on a sprinter?

Double check for holes in the intercooler as well. Double and triple check the TURBO RESONATOR, it is probably split due to manufacturing problems, vibrations, and/or stresses like turbo pressure… Turbo Resonator is the black plastic box on the front of the turbo into which the boosted air goes prior to going into the intercooler input hose.

What causes Turbo limp home in Mercedes Sprinter?

That is why the dreaded turbo limp home fault often occurs without any indication on the dashboard. Normally Sprinter engine revs are ECU limited whilst stationary to around 3500 rpm. Depressing the clutch and then further releasing it should now allow revs to increase above this range to the rev limit.

What was the fatal flaw of the Mercedes Benz Sprinter?

This article is being written to warn potential buyers of this vehicle of the fatal flaw hidden in each of these vehicles. Prior to 2008, when the United States Government mandated diesel exhaust regulations, the Sprinter, manufactured by Mercedes Benz and sold as a Dodge was a real workhorse.

What’s the problem with my Dodge Sprinter 3500?

My 2006 Dodge Sprinter 3500 / 2007 Winnebago View has suffered its 2nd turbo resonator failure with ~2,200 miles between the 1st and 2nd failures. The first failure was shortly after I bought the vehicle last summer. The resonator was replaced with the manufacturer’s part Rev AB. That part failed last Saturday on the Interstate.

When did the Turbo fail on my Dodge Sprinter?

My turbo resonator failed on July 26, 2008 (2006 Sprinter with 7300 miles) en route to ONT from NJ on a Sunday afternoon. Flemington NJ Dodge dealership was useless as was Chrysler 800#.

What causes boost to fail on Sprinter van?

Turbocharger Actuator On the modern diesel engine used in the Sprinter van, boost pressure is controller using a vane-system. The control valve for the vane system is electronically controlled and can fail. The turbocharger is still healthy, only the control valve has failed.

What should I do about my pre 2007 sprinter?

Pre 2007 turbochargers can have their actuators adjusted. Turbo Resonator: Common failure part on these vehicles. Can replace with a durable aluminum unit to fix the faulty factory part.

Is there a power increaser for sprinter 3500?

Installed the Power Module on a 2015 Sprinter 3500 Motor Home. I didn’t know what to expect from this product, but I am very please. As stated in the product description the low end torque is very noticeable, and I also noticed a slight increase in MPG. After installing the Module I headed to the mountains. What an improvement!

What kind of engine does a Dodge Sprinter have?

Acceleration and Power. Two Mercedes-Benz engines are available for the 2008 Dodge Sprinter: a 3.0-liter V6 turbo-diesel with 154 horsepower and 280 pound-feet of torque, and a 3.5-liter V6 gas engine that makes 254 horsepower and 250 pound-feet of torque.

Is the 2008 Dodge Sprinter a good car?

Note: This performance review was created when the 2008 Dodge Sprinter was new. This model has never been fully tested for performance. As a result, it doesn’t have an overall score and cannot be ranked against other passenger vans. The Sprinter performs well considering its size.

What does it mean when a Dodge Sprinter won’t start?

The first and most common is when it won’t turn over. This just means that the engine doesn’t move when you turn the key. The second way that your Sprinter won’t start is when the engine turns when you engage the starter, but it won’t fire and run on its own.

What is the fuse box diagram for a Dodge Sprinter?

Dodge Sprinter (2005 – 2006) – fuse box diagram Posted on 22 November 201710 July 2019by admin Dodge Sprinter (2005 – 2006) – fuse box diagram Year of production: 2005, 2006 Fuse Assignment, Standard Equipment Dodge Sprinter – fuse box – fuse assignment (standard equipment) Number Ampere rating [A] Circuits 1 10 Parking lamp right, taillamp right

Why do I need a 2004 Dodge Sprinter?

JUST GETTING ON THE FREEWAY ONE DAY CHANGED MY LIFE. YOU SEE, I DEPEND ON MY 2004 DODGE SPRINTER FOR WORK /INSTALL DRAPERIES AND BLINDS. WITHOUT MY TRUCK IN THIS ECONOMY ,WELL, THATS MY MAIN TOOL TO WORK.

What to do when your Dodge Sprinter spins?

If it spins easily and/or does not stop spinning very quickly, then the fan clutch is spent and a new fan clutch is needed. 4) restart the engine right away and let idle (or drive again) to let the engine oil cool down a little (and the turbo to cool off).

What is the lane keeping assist on a Mercedes Sprinter?

The Mercedes Sprinter lane keeping assist helps the driver by alerting them if they have left their lane without use of the indicators. The yellow Mercedes Sprinter brake pad wear indicator light illuminates on the dashboard after the engine has started or while the vehicle is in motion.

Why is the coolant warning light on on my sprinter?

For advice on what to do if the engine coolant temperature light comes on, see Mercedes Sprinter coolant warning light. The Mercedes Sprinter Low Engine Coolant Level Dashboard Warning Light. If the yellow coolant level warning light comes on the Sprinter Dash, this indicates the coolant level is running too low.

What makes up the exhaust system in a sprinter?

The exhaust system is comprised of a CDI (control unit) which monitors and actuates the sensors and valves in the exhaust system; a DEF pump. A DEF tank, a DEF temp sensor, a DEF level sensor and an SCR control unit with actuators and sensors.

How does the high pressure pump in a sprinter work?

The high pressure pump builds the high pressure and delivers it to the fuel rail manifold, which buffers out pressure fluctuations and distributes fuel to the individual injectors. The fuel quantity valve (fuel control actuator, M-Prop) in the high pressure pump controls pressure output from the pump.

How many miles can a Mercedes Sprinter go?

In fact, with a diesel engine, a Sprinter will easily see a lifespan of over 300,000 miles. As long as you stay on top of regular maintenance, the longevity of a Mercedes Sprinter will serve you well.

When does the Def warning light come on in a sprinter?

Description: The yellow Mercedes Sprinter DEF – diesel exhaust fluid warning light comes on with the engine running when the exhaust gas aftertreatment system has malfunctioned or the level of Diesel Exhaust Fluid (DEF) is running low.

What should the rail pressure be on a Sprinter diesel?

Check rail pressure when engine is off, it should be 0 PSI (+/- 500 PSI). Aerated or restricted fuel supply. Excessive idle time can cause white smoke when cold due to carbon build up on injector tips. More than 20% idle time is excessive. 2007-2009 model years use an electric supply pump in the tank to feed the CP pump at 59 +-2 PSI.

What does the oil level light mean on a Mercedes Sprinter?

Description: The Mercedes Sprinter engine oil level light comes on in yellow and is typically associated with low engine oil level. What to do: Possible reasons for the Mercedes Sprinter oil level warning light are: Low engine oil level Engine oil level too high

How does the Mercedes 3.0l diesel engine work?

To meet more and more strict emission regulations, there are two oxidizing catalytic converters cleaning the exhaust gases of the new Mercedes 3.0L V6 diesel engine. In addition, the engine has a cooled exhaust gas recirculation system (EGR/AGR) and uses a diesel particulate filter (DPF) to lower exhaust emissions even further.

What to do if your sprinter has a leak?

If a visual inspection doesn’t reveal a clear leak but you still suspect one may be the problem, investing in an Intercooler Pressure Tester may be a good idea. These devices allow you to pressurize the intake and intercooler system and find any leaks you may have.

What causes the engine hose to split on a sprinter?

Replace the intercooler o-ring seals or refresh the hoses themselves to fix any leak you find. The most common leak on the V6 engine is the green o-ring in the metal pipe that is attached to the turbocharger. Any curved hose is also a candidate for developing a split. Check all sides of all curved hoses by squeezing the hose vigorously.

How does boost pressure work on a sprinter?

On the modern diesel engine used in the Sprinter van, boost pressure is controller using a vane-system. The control valve for the vane system is electronically controlled and can fail. The turbocharger is still healthy, only the control valve has failed.

Why does my sprinter have a turbo leak?

Sprinter Turbo boost leak due to torn intercooler hose and turbo gasket 2 – YouTube Symptoms: loss of power going up hills, loud turbo leak sound, Limp home mode. Symptoms: loss of power going up hills, loud turbo leak sound, Limp home mode. Skip navigation Sign in Search Loading… Close This video is unavailable.

When to troubleshoot the Check Engine light on a sprinter?

Troubleshooting the check engine light on a Sprinter is not easy, but we’ve had to do it enough that we wanted to help others out in the future. If your check engine light comes on, it is important to start troubleshooting right away – a check engine light is not something you should ignore.

What causes a sprinter to go into limp home mode?

This is common condition with a few common causes. If you have an Sprinter with the 4-cylinder engine (OM651) see this article about a common issue on this engine that causes Limp Home Mode. Low power – enough power to get to 50 mph in some cases, but not to keep that speed up a hill.

Why is my MISC sprinter losing so much power?

Had a major fuel injector leak for quite some time (now fixed) but the dealer has told me numerous times that that fuel leak caused big problems in the topend of the motor. Motor is losing power (even at full throttle). Services are all up to date – mind you – so it’s not fuel filter.

What should I do if my Dodge Sprinter engine is not working?

Obviously the engine fan should be turning as the engine is running. 3) then shut down van. Grab fan (remember engine should be OFF), and spin by hand. If it spins easily and/or does not stop spinning very quickly, then the fan clutch is spent and a new fan clutch is needed.

Why is my brake pedal falling away on my 2005 sprinter?

This is exactly the symptoms i am experiencing with 2005 sprinter 2500. I am an independent shop owner that thought I was pretty clever until this problem came up! lol I am getting 28HG vacuum at the booster. Is this the excessive level of vacuum that you are referring to? Could this be causing the “pedal fading” problem i am having.

What should fuel pressure be to start sprinter?

You must have at least 2500 PSI to start. 3. If no or low fuel pressure the nasty little culpret may be a 25 cent o-ring. The fuel pressure regulator is located at the rear of the fuel rail on 2002 to 2004 trucks. Its held in with two little torx head screws and can be a mother to get out. It’s not terrible you just have to work by feel mostly.

What should I do if my sprinter wont start?

Inspect the o-ring and back up washer on the end of the regulator. If you have a split or tear in this o-ring you just found your problem. Replace the o-ring and reinstall. Dont let your dealer try to sell you the whole regulator for $300 the o-ring only kit is part number is 05175439AA.

Why does my Dodge Sprinter engine not start?

There are a lot of issues that can cause your Sprinter to crank, but not start. The engine needs air, fuel, and a spark in order to run. It is highly likely that if the engine is cranking, but not starting that it has thrown an OBDII code.

What kind of problems does my sprinter have?

I have a 2006 Sprinter that has had all sorts of starting problems; will start sometimes then not at all; won’t get any lights on or anything when turning key. Then after 4-5 tries it will work. Also had trouble duplicating problem at dealer.

Where is the fuel pressure regulator on a 2002 sprinter?

If no or low fuel pressure the nasty little culpret may be a 25 cent o-ring. The fuel pressure regulator is located at the rear of the fuel rail on 2002 to 2004 trucks. Its held in with two little torx head screws and can be a mother to get out. It’s not terrible you just have to work by feel mostly.

What is the problem with my Dodge Sprinter?