Are there any flaws in the Cummins Duramax?

Still, and just as we exposed the shortcomings of the almighty Cummins, the Duramax isn’t without its flaws—some of them catastrophic. For example, did you know the injection pump on the LML version is prone to coming apart and wrecking the entire high-pressure fuel system when it does?

Why are the Pistons on my Duramax not working?

Low-quality castings from its suppliers and a reduced amount of meat present in the wrist pin area (thanks to the use of wrist pin bushings) are to blame for factory piston failure. In most cases, the cast-aluminum piston cracks along the center line of the wrist pin, as shown above.

How can I Keep my Duramax Diesel pump healthy?

However, there are measures you can take to keep the pump happy and healthy, the first being to always buy your diesel from a high-traffic, reputable filling station that’s known to dispense good, clean fuel. Second, always change the fuel filter at or before the recommended service interval.

What causes the injector on a Duramax to fail?

The two primary failure points of the factory injectors are internal cracking of the injector body itself and corrosion-induced failure of the internal ball seat. The solenoid style Bosch units found in the LB7 employed a non-hardened internal ball seat to seal the injector.

Why does the P1093 code keep coming up?

Made it out of the drriveway and engine lost all power and I couldnt go faster than about 23 mph. Changed tunes to 1 Simon send ahile back (I have used before) and towed about 200 miles at about 5mpg (yeahh). For some reason I can not get this code to go away now and stay away. 3 diff tunes with the same result.

How to know if your car has a p0109 code?

P0109 code will be usually preceded by the Check Engine Light coming on the vehicle dashboard display. The vehicle will most often not run well, idle poorly, accelerate erratically, run rich and backfire because the MAP sensor and throttle position sensor are not operating together.

Are there any problems with the Duramax engine?

The failure is most common in higher horsepower engines, but can still occur in moderately modified and even stock power plants. Not specific to one version of Duramax in particular (ex: LB7, LLY, LBZ, LMM or LML), the problem exists across all generations.

Is there a problem with the LLY P1093?

The P1093 is the oldest of the LLY performance problems, and we know shimming/race-valve fixes 99% of trucks with this problem. My racing tunes won’t “limp”, but that does not stop the valve from dumping rail pressure.

Why is my Duramax diesel engine not working?

The trucks computer keeps track of how much fuel needs to be added or subtracted from each individual cylinder to make the engine run smoothly, and this value is called the balance rate. If one cylinder is contributing too much or not as much as the rest, the cause is usually a bad injector and the cure is a replacement.

Are there any problems with the LLY Duramax?

In terms of LLY injector problems, GM had sorted out the internal failures with the 2004 ½ redesign, but the LLY Duramax would occasionally exhibit a trouble code for the injectors, but in most cases it turned out to be an issue with the injector harness rubbing through and causing a short or open in the wiring.

What causes the injector on a Duramax to leak?

Leaking Injectors—LB7 One thing the ’01-’04 LB7 Duramax is notorious for is injector failure. The two primary failure points of the factory injectors are internal cracking of the injector body itself and corrosion-induced failure of the internal ball seat.

Are there any problems with my 2003 Duramax?

Thaks for the help. injectors,water pump,headgaskets,injectors again,instrument cluster,steering shaft,pinion seal,and injectors again. I have on 03 with 66,000 on it and know problems. Friend of mine has 03 asmost same truck and know problems with 145,000 on it. Sure love mine. P:S Injectors should be warrantied to 200,000.

Where was the 2003 Chevy Silverado 2500HD last serviced?

Last serviced in Spokane Valley, WA on 05/04/21 • Vehicle serviced • Oil and filter changed. No accident or damage reported to CARFAX. 1st owner purchased on 07/31/03 and owned in MO until 08/06/09 • 2nd owner purchased on 09/14/09 and owned in MI until 05/26/16 • 3rd owner purchased on 05/26/16 and owned in MI until .

How long can a Duramax go out of service?

This special policy covers the condition described above for a period of 7 years or 200,000 miles (320,000 km), whichever occurs first, from the date the vehicle was originally placed in service, regardless of ownership. The repairs will be made at no charge to the customer.

Are there any issues with the Duramax primer button?

Under the primer button there are some orings that fail on a regular basis. This can produce long cranks and hard starts. Glow Plug System Issues – Nearly half of the check engine lights that come in for the Duramax pickups are for glow plugs.

What to do about a Duramax 6.6 LB7 engine?

If you are having a problem with your 2001-2004 Duramax 6.6 LB7 diesel engine, please feel free to give us a call. We carry a full line of repair and performance parts for these engines that we install in our shop on a regular basis. Odds are we have run across your problem before and would be glad to help. Call us at 1-877-367-9351.

Are there any issues with the Duramax check engine lights?

Glow Plug System Issues – Nearly half of the check engine lights that come in for the Duramax pickups are for glow plugs. The glow plugs burn out over time and can be a real nuisance to remove from the aluminum heads sometimes.

What kind of oil do I need for a 6.6L Duramax?

Oil selection guide and viscosity chart for all model year 6.6L Duramax diesels in addition to oil change procedures. A full synthetic 15W-40 engine oil is recommended for engines operating above 0 degrees F while a 5W-40 engine oil is required for engines operating in weather conditions below 0 degrees F.

What causes white smoke in a GM 6.6L Duramax engine?

A common issue with the GM 6.6L LB7 Duramax engine is white smoke at idle. Worn and damaged injectors are often the cause however there are other causes and considerations that should be looked at prior to injector replacement. INJECTORS STUCK OPEN OR WITH EXCESSIVELY LEAKING NOZZLES DIANOSIS 1.

How to change the oil in a Duramax engine?

Do not break the drain plug loose using an open end wrench. Drain plug head sizes will vary. In our case, the original required a 16 mm socket/wrench while the GM replacement had a 13 mm head. • Once the engine oil has drained from the oil pan, clean and/or replace the drain plug.

Why are the spark plugs on my Chevy Silverado not working?

Spark Plugs – One of the absolute most common causes (if not the most common reason that your Silverado may be misfiring) is the spark plugs. Although most modern vehicles use iridium spark plugs, they still need to be changed at the manufacturers recommended interval.

What kind of engine does a GM Duramax have?

It’s been said before, but that doesn’t make it any less true: The 6.6L Duramax is one heck of an engine. In stock form and even when substantially modified, GM’s legendary V8 diesel can provide hundreds of thousands of miles of trouble-free use.

Is the water pump on the LB7 Duramax leaking?

Water Pumps – Another issue with the LB7 Duramax is the water pump leaking. This one is fairly common and unfortunately a huge pain in the butt to change. Water will seep from the underside of the pump. Be prepared though because you will have to remove the dampner pulley to get the pump off.

What causes the crankshaft on a Duramax to crack?

Or how about the fact that the rods in the LB7 and LLY engines can bend with added power and the LBZ and LMM mills are notorious for cracking pistons? Discover the worst failure point (s) of your Duramax in the article that follows, along with how to address it. 1. Snapped Crankshaft

Are there any flaws in the Cummins Duramax?