How to check the timing on a Ford Transit?

How to check the timing on a Ford Transit?

Rotate the crankshaft and check the timing by inserting the special tool in the CKP sensor hole. CAUTION: The copper links of the timing chain must align with the timing marks on the camshaft sprockets. Check the camshaft timing by inserting the 6 mm drill bits through the holes in the camshaft sprockets and correct if necessary.

How to install a flywheel on a Ford Transit?

CAUTION: Make sure that the flywheel is in full contact with the crankshaft flange before installing the flywheel bolts. Tighten the bolts two turns at a time. NOTE: Make sure that a new component is installed. NOTE: Make sure that the installation marks are aligned. Remove the 6 mm drill bits. NOTE: Make sure that a new component is installed.

How to install timing chain tensioner on Ford Transit?

Install the timing chain tensioner. CAUTION: The copper links of the timing chain must align with the timing marks on the camshaft sprockets. Check the camshaft timing by inserting the 6 mm drill bits through the holes in the camshaft sprockets and correct if necessary.

What kind of engine does Ford Transit have?

For additional information, refer to: Engine Front Cover (303-01 Engine – 2.2L Duratorq-TDCi (Puma) Diesel, In-vehicle Repair). Remove the fuel pump. For additional information, refer to: Fuel Pump (303-04 Fuel Charging and Controls – 2.2L Duratorq-TDCi (Puma) Diesel, Removal and Installation).

How to timing up a Ford Transit 2.2 chain?

The bolts MUST be re tightened BEFORE you remove the drill bits and BEFORE you try turning the engine over by hand, they only get loosened to allow tensioner to take up slack in chain, then done up again. Correct order is pin crank (so it cannot move at all), pin cams, loosen cam bolts, remove guides, tensioner and chain.

CAUTION: Make sure that the flywheel is in full contact with the crankshaft flange before installing the flywheel bolts. NOTE: Do not fully tighten the crankshaft position sensor bracket retaining bolts at this stage. NOTE: After installation do not move the special tool.

How to calculate TDC on a Ford Transit?

Measure the distance between the two marks. Divide the amount by two and mark the position TDC on the flywheel primary mass. Measure the circumference of the flywheel primary mass. Multiply the circumference by 0.1388 and mark the calculated amount on the flywheel primary mass by measuring from TDC counterclockwise.

How to calculate torque on a Ford Transit?

Torque: 23 Nm NOTE:Only tighten the bolts finger tight at this stage. Take a reference measurement from the front face of the crankshaft sprocket. Special Tool(s): 205-044, 205-069 Take measurements at two different points on the oil pump sprocket and align the oil pump sprocket. Special Tool(s): 205-044, 205-069 Torque: 10 Nm